Power Generation As the global energy demand increases and government and environmental regulations tighten, Chromalox is the proven performer in providing integrated heat supply and control technologies for the optimization of sustainable conventional and renewable power generation plants.Our solutions are implemented with deep process know-how, innovative design and engineering expertise, and best-in-class products.Our reliability as a partner is supported by qualified project management, experienced commissioning, and responsive support for maintenance efficiency, optimization, and replacement parts across the lifetime of the plant.No matter the complexities of your heating and control needs, Chromalox is adept in providing systems that can help maximize efficiency and reduce emissions, all while providing rugged, exacting, reliable heat exactly where it’s needed.View our Power Generation Industry Brochure Close Assuring Your Process Performance with Chromalox The Chromalox Difference Some companies build heaters and controls.

Chromalox brings a dual focus to the marketplace.We focus on precision in the design and manufacture of our products and precision in their performance in order to provide the finest products for your application.And we focus on your specific application with the insight to help maximize its performance and efficiency, and the technical support to help you achieve it.vaporizer sieb einsetzenChromalox Understands Every Facet of the Process We provide precision heat and control systems for more processes than anyone in the world.pax vaporizer gambinoOur expertise, combined with the most stringent material and manufacturing standards you'll find in the industry, provides you with an array of products you can count on to perform at each critical process phase.pax vaporizer review gizmodo

Among them are process air heaters for inlet housings, circulation heaters for superheating, flanged immersion heaters for sulfur reduction, self-regulating cables and controls for freeze protection, and explosion-resistant comfort heaters that keep process equipment warm for quick starts on peaker plants and free from moisture and freeze-ups.Chromalox Meets Your Specific Challenges With that kind of experience behind us, Chromalox understands the unique challenges that power plant builders, managers, and maintenance personnel face.vaporizer giftstoffeAnd we have the knowledge, experience base, local support, and technical skills to meet those challenges with you.haus vaporizer starter kit reviewsTechnologies That Reflect an Understanding Of Power Generation Chromalox Can Save You Time and Money Our standardized designs can reduce your installed cost as well as your eventual replacement cost.vaporizer ibliss

Our electric process heaters require minimal cleaning and calibration.Using Chromalox thirdparty-certified electric package systems results in reduced insurance premiums for you-lower than those offered to competitors using fuel-fired systems.Chromalox Can Improve Your Process Efficiency Chromalox control panels, coupled with the precision and reliability of Chromalox heaters, optimize temperature control and shrink variations in efficiencies, allowing a better burn.Chromalox power controls, SCRs, and proprietary software precisely sequence heaters, balance electrical loads, control soft starts, and correct power factors, flattening out electrical fluctuations.Unrivaled Design, Engineering, and Manufacturing Capabilities Focused On Your Complete Heat and Control Application Front-End Engineering Design Assistance Chromalox has more experience in process design than anyone else in the industry.Prior to construction, let us put that experience to work for you.Accurate planning and sound engineering are keys to any process.

Our engineering support staff can help to properly specify equipment that will get the job done right the first time so when you enter the construction phase, you can be sure that the specified equipment will operate as desired.Comprehensive Engineering Capabilities From heater assemblies and skid fabrication to integration with controls and sensors, our complete engineered systems reduce installation labor, reduce starup time, and ensure proper operation to specification.Chromalox provides engineering assistance with integrating our products into your application, offering a full range of engineering capabilities.Our in-house engineering and software capabilities allow us to design simple operator interfaces.These advanced designs can reduce your business' training time and expense, as well as increase repeatable operation.In addition, Chromalox has training tools and resources to assist you with installation, startup, and operation.Custom Design and Manufacturing for Unique Requirements If an element, sensor, control, or packaged system that we carry in stock doesn't exactly fit your needs, we'll custom-build it-either by expertly adapting an existing product or by designing and manufacturing a completely new one.

Our design engineers have won industry awards for innovation and rapid turnaround of custom designs.They bring expert knowledge in process engineering design together with a flair for innovation to help you produce prototypes of new products and systems, developing an innovative design in the shortest possible turnaround time.Manufacturing That Leads the Industry Chromalox maintains four state-of-the-art manufacturing plants throughout the United States, Mexico, Europe, and Asia.In the U.S., Chromalox has more than 325,000 square feet of manufacturing and warehousing space in Utah and Tennessee.Our manufacturing capability features computer-controlled, automated machinery to help quality.With ASME welding capability in-house since 1953, Chromalox has gained more in-plant experience than any other electric heater manufacturer for high-quality welding.Our large-volume ASME production of high-pressure systems gives Chromalox the experience base to perform ASME welding at a level of excellence unsurpassed in our industry.

Broadest Third-Party Approval Chromalox is the only manufacturer with extensive systems manufacturing in the U.S.Approvals and certifications include, but are not limited to, CE, NEC, UL, VDE, cUL, FM, CSA, MSHA, BASEEFA, Cenelec, ASME, PED, ATEX, GOST, and ISO 9001:2008.Chromalox Service Options Ensure Optimum Performance and Extend Product Life From startup and training to ongoing maintenance diagnostics and emergency response, we offer customized service options to ensure the quality and continued success of your process.Startup and Commissioning New equipment startups can often delay project timelines.Minimize any chance for costly setbacks by having a Chromalox qualified engineer for onsite startup and commissioning the mechanical, electrical, instrumentation, and control equipment for any system we have built, anywhere in the world.They will assist with initial equipment startup and perform a complete review of the installed system to ensure optimized integration into your facility, increasing overall efficiency.

You will save time and know that your product was installed correctly.Chromalox Cold Weather Contracts Cold weather can be a strain on much of your system's equipment.To help you avoid unplanned downtimes that can occur due to cold weather Chromalox offers a package of pre-season planning and preventive maintenance services to ensure proper equipment operation before the cold weather strikes.This added degree of security provides confidence that the heat will flow when you need it.Chromalox Service Contracts Chromalox Service Contracts deliver efficient emergency response and preventive maintenance, helping to eliminate problems before they arise.Chromalox field service personnel are experts at maximizing the performance of your process heat and control systems with a variety of on-site services including multi-point inspections, guaranteed emergency response times, site reports, and replacement parts availability.Coal-Fired Power Generation Precision Electric Heat and Control Systems for Coal-Fired Power Generation Plants View our Coal-Fired Power Generation Brochure Large-Tank Heaters Chromalox large tank heaters provide cost-efficient heating of stored viscous materials by precisely sequencing operation to take advantage of off-peak electricity rates.

They require very little upkeep and maintenance.That helps reduce both labor cost and the time and material costs of inefficient heating.Chromalox offers a number of large tank heater solutions to meet the needs of petrochemical plants.Click here to visit catalog Close Immersion Heaters Chromalox immersion heaters apply heat directly at virtually 100 percent efficiency.Basic piping options include threaded, flanged, or welded.Various temperature control options permit very tight process temperature control.Our circulation heaters are designed to heat a flowing medium using in-line or side-arm piping configurations.A wide selection of kilowatt ratings, materials, vessel sizes, terminal enclosures, control features, and mounting methods is available.Click here to visit catalog Close Comfort Heaters Chromalox general-purpose convection- and blower-type units are ideal for heating enclosed spaces such as wash water skids and service and maintenance facilities.They provide freeze protection and faster cold starts.

Their Fintube® heating system consists of corrosion-resistant steel furnace-brazed to the tubular heating element to assure long life and superior heat transfer.The casing is a heavy-gauge steel with adjustable louvers.Click here to visit catalog Close Auxiliary Electric Steam Boilers Constructed of carbon or stainless steel with fiberglass insulation to ASME or PED code, Chromalox steam boilers and steam generators are safe, versatile, and efficient energy management systems that provide low- or high-pressure hot water or steam.They are packaged units that are completely Assembled and ready to install, needing only a water feed-source and electric power hook-up to operate from existing distribution voltages, making installation simple.Click here to visit catalog Close Duct Heaters Compact, safe, and lightweight heat sources, Chromalox process air duct heaters are available in sizes ranging up to 3.2 MW capable of producing temperatures up to 1,200° F for heating air or other gases.

Sheathed tubular, finned tubular, and finned strip elements consistently outperform gas, oil, and open-coil electric units in both heating efficiency and safety.Elements and special materials are available for use in custom designs.Click here to visit catalog Close Controls and Control Systems From basic, low-cost temperature and process controllers, to monitors and over temperature controls, to more sophisticated control systems like the Chromalox® intelliPANEL™ 3-phase SCR power control panel featuring unique color touch-screen technology, Chromalox can design the right system for your plant's needs.We are the only heating element supplier offering a complete line of controls, control panels, and accessories.Click here to visit catalog Close Heat and Control Applications Construction and Personnel Heating Blower heaters and air handlers provide comfort heating for personnel, for warming equipment in enclosed spaces, and for curing materials in construction areas.

Air Intake Heaters Large electric duct heaters warm incoming air that is mixed with pulverized coal for efficient combustion.Fire Water Storage Large-tank heaters with replaceable elements ensure operational readiness with freeze protection service.Hazardous Area Heating Explosion-certified heaters are rated for hazardous areas and hose-washdown capable.Coal Hopper Heaters High-temperature modular heaters installed on the sides of baghouse hoppers between the insulation and the hopper wall provide blanket heat coverage to help prevent acid condensation and corrosion.High-Pressure Steam Piping High-temperature metal-sheathed heating cable is used for freeze protection on high-pressure steam piping in hazardous-rated areas.Service and Maintenance Yearly service visits ensure optimal operating conditions and help predict needed maintenance.Auxiliary Steam Generators Compact, low-pressure electric steam boilers provide on-demand steam supplies for super critical times during start up and peak demands.

Temperature Controls, Sensors, and Control Panels Thermocouple and RTD sensors, electronic PID DIN temperature control units, and SCR power switching panels minimize temperature swings to increase life of the heaters and tighter control.Lubricating Oils for Turbines and Compressors Immersion heaters warm lube oil for lubrication of bearings and moving components of turbines and compressors.Piping Distribution Heat trace counteracts the heat loss from process equipment and piping through its insulation, prevents solution precipitation, prevents increase of viscosity or solidification of product, and provides freeze protection.Cogeneration Power Precision Electric Heat and Control Systems for Cogeneration Plants View our Cogeneration Power Brochure Large Tank Heaters Chromalox large tank heaters provide cost-efficient heating of stored viscous materials by precisely sequencing operation to take advantage of off-peak electricity rates.Click here to visit catalog Close Circulation Heaters Our circulation heaters are designed to heat a flowing medium using in-line or side-arm piping configurations.

A wide selection of kilowatt ratings, materials, vessel sizes, terminal enclosures, control features, and mounting methods are available.INCOLOY® sheathed elements, stainless steel vessels, and high-pressure ASME ratings enhance safety and the service life of turbines.Click here to visit catalog Close Heat Transfer Systems Our hot oil and water systems are safe, versatile, user- friendly self-contained heating and cooling packages that provide direct or indirect process heating.Pre- engineered and constructed with carefully matched components, these systems eliminate component selection and assembly, and provide easy installation and trouble-free operation.Click here to visit catalog Close Controls and Control Systems From basic, low-cost temperature and process controllers, to monitors and over temperature controls, to more sophisticated control systems like the Chromalox® intelliPANEL™ 3-phase SCR power control panel featuring unique color touch-screen technology, Chromalox can design the right system for your plant's needs.

Click here to visit catalog Close Heat and Control Applications Fire Water Storage Large tank heaters with replaceable elements ensure operational readiness for freeze protection applications.Freeze Protection and Heat-Loss Protection Heat trace counteracts heat loss from process equipment and piping, prevents solution precipitation, decreases viscosity or solidification of product, and provides freeze prevention on water lines.Storage Tanks Storage tank facilities for products such as sodium hydroxide and DI water are heated with hazardous-duty flanged immersion heaters to ensure precise temperatures needed for process conditions.Lubricating Oils for Turbines and Compressors Immersion heaters with or without replaceable elements provide direct heating of lubricants for turbines and compressors.Auxiliary Steam Generator Compact, low-pressure electric steam boilers supply on-demand steam for super critical times during startup and peak demands.Fuel-Gas Conditioning and Dew Point Heaters Electric inline circulation heaters preheat and dry out supply gas streams to prevent corrosive condensation from forming and damaging expensive turbine blades.

Exhaust Stack and Accessory Modules Hazardous-duty convection and forced-air heating units provide safe heating in places like turbine and vent fan enclosures, exhaust stacks, and accessory modules.High-Pressure Steam Piping High-temperature metal-sheathed heating cable is used for freeze protection on high-pressure steam piping in hazardous-rated area locations such as the Heat Recovery Steam Generator (HRSG).Turbine Air Intake Large electric duct heaters warm incoming air to prevent icing on turbine blades in cold climates.Motor and Enclosure Heaters Component strip heaters and silicone laminate heaters for medium to large sized motors and enclosures prevent condensation agents from decreasing life and performance.Temperature Controls, Sensors, and Control Panels Thermocouple and RTD sensors, electronic PID DIN temperature control units, and SCR power switching panels minimize temperature swings, increase life of the heaters, and provide tighter control.Maintenance Facilities and Wash Water Skids Convection and blower units heat enclosed spaces to warm both equipment and personnel.

Pollution Control Precision Electric Heat and Control Systems for Power Generation Pollution Control Systems View our Pollution Control Industry Brochure Large-Tank Heaters Chromalox large tank heaters provide cost-efficient heating of stored viscous materials by precisely sequencing operation to take advantage of off-peak electricity rates.Click here to visit catalog Close Vaporizers Designed for use with organic fluids to transfer heat at high temperatures and low pressures, Chromalox pre-engineered, prewired, and pre-piped packages are designed for flexible, dependable, and efficient operation.All units are ASME-certified to 150 psi at 750 °F (400 °C) with 300 lb construction throughout.Seal-welded element design eliminates leaks and improves serviceability.Available with over-pressure, process, remote, or skid-mounted controls.Click here to visit catalog Close Hazardous Duty Convection & Blower Type Heaters Hazardous-duty convection and forced air blower-type heaters are designed for rugged industrial use in the presence of potentially flammable or explosive gases, vapors, or dusts in locations such as sewage treatment plants, petroleum refineries, and chemical processing plants.

Numerous control options are available.Units are UL-listed, and GSA- and MSHA certified models are available for wall or ceiling mounting.Consult the National Electric Code for classification of your hazardous area before selecting your heater.Click here to visit catalog Close Catalyst Regeneration Chromalox prewired, skid-mounted circulation heat systems provide high performance for the burning, reduction gas, and calcination gas heaters inside catalyst regeneration units.Flanged immersion elements provide superior strength and rigidity, and can be easily removed for cleaning and inspection.Heater vessels come in an array of sizes and meet virtually any kilowatt or corrsion resistance requirement.And their metal skid mounts, with vessel and control panel securely attached to the frame supports, enable easy handling.Click here to visit catalog Close Controls and Control Systems From basic, low-cost temperature and process controllers, to monitors and over temperature controls, to more sophisticated control systems like the Chromalox® intelliPANEL™ 3-phase SCR power control panel featuring unique color touch-screen technology, Chromalox can design the right system for your plant’s needs.

Click here to visit catalog Close Heat and Control Applications Service and Maintenance Start-up, commissioning, and yearly service visits ensure optimal operating conditions and help to predict needed maintenance.Urea Tank Heaters LTFX-style immersion heaters maintain urea concentrations above their freeze temperatures.Aqueous Ammonia Vaporizer Immersion heaters with SCR power control used to vaporize ammonia for NOx reduction.Anhydrous Ammonia/Urea Piping Heat trace counteracts heat loss from process equipment and piping and provides freeze protection.Ammonia Storage Tanks In-line circulation heaters stand by, ready to warm ammonia for injection into the pollution control stream and maintain system pressure.Fire Water Storage Large tank heaters with replaceable elements ensure operational readiness with freeze protection service.Construction and Personnel Heating Blower heaters and air handlers provide comfort heating and aid in curing materials in construction areas.

Catalyst Regeneration High-temperature inline heaters heat air to preheat catalyst beds.Selective Catalyst Reduction Process air duct heaters superheat air to inject with ammonia particalized stream.Fly Ash Dust Collection Bins Hopper heaters eliminate moisture in baghouse collection systems.Limestone Slaker Water Large inline electric preheaters heat and maintain make-up water for slurry mix.Nuclear Power Generation Vertical integration in manufacturing capabilities.View our Nuclear Power Generation Industry Brochure Close Heat and Control Applications Glycol / Water Heating Circulation heaters are used to warm coolant for stand-by / emergency generators.Fire Water Storage Large-tank heaters with replaceable elements ensure operational readiness for freeze protection applications.Process Air Duct heaters can be used for applications such as air heating or iodine absorbers.Fuel Pre-Heating Circulation heaters pre-heat #2 fuel oil for stand-by / emergency generators.

Lube Oil Heaters Immersion heaters warm lube oil for lubrication of bearings and moving components.Construction Areas Blower heaters and air handlers provide construction comfort heating and aid in the curing of concrete in construction areas.Boric / Boron Heating Precipitate heaters maintain temperature to prevent solution from solidifying or freezing.Hydrogen Storage Immersion heaters provide heat input to ensure precise temperatures needed for process conditions.Process Lines Mineral insulated cable is used for high-temperature pipe heating, such as steam, boron, sodium, or lead bismuth.Personnel Comfort Heating Blower, convection, and radiant heaters provide comfortable temperatures for staff.Pressurizer Heaters Pressurizer heaters heat and maintain water in the primary loop at the operating temperature and pressure required by the pressurized reactor vessel.Recirculation Heater Circulation heaters prevent the freezing of the liquids used in the containment cooling system and storage tanks.

Demineralized Water Storage Immersion heaters provide freeze protection and temperature maintenance.Process and Heating Control Panels, controllers, and sensors direct heater control based on operating conditions.Piping Distribution Self-regulating and constant-wattage heat trace cables are used for pipe temperature maintenance and freeze protection.Refueling / Make-Up Water Circulation heaters provide temperature control for refueling water, make-up water, and plant water usage.Condensate Storage Immersion heaters provide the extra heat needed to maintain condensate return temperature.Solar Energy Process temperature maintenance and freeze-protection keep solar energy production facilities on-line.View our Solar Energy Industry Brochure Close Chromalox manufactures precision engineered heat and control systems for each solar application, from raw material processing to module manufacturing and system integration.Circulation Heaters Chromalox circulation heaters afford high-energy efficiency, fast heating, and uniform heat distribution for numerous plant heating applications.

They provide high turn-down capability, tight outlet temperature control, and variable flow rates.A variety of electrical terminal enclosures is available to meet the requirements of your application.Immersion Heaters The stainless steel sheath elements and thermowells in our flanged and screw plug immersion heaters are ideal for process water applications.A wide variety of ANSI and customized flanges and element lengths is available with ratings up to 500 kW.A patented 360° rotatable housing is available on most models of our screw p lug models to facilitate easy conduit connections.Vaporizers Designed for use with organic fluids to transfer heat at high temperatures and low pressures, Chromalox pre-engineered, prewired, and pre-piped packages are designed for flexible, dependable, and efficient operation.All units are ASME-certified to 150 psi at 750°F (400°C) with 300 lb construction throughout.Heat Transfer Systems Our hot oil and water systems are safe, versatile, user-friendly self-contained heating and cooling packages that provide direct or indirect process heating.

Pre-engineered and constructed with carefully matched components, these systems eliminate component selection and assembly, and provide easy installation and trouble-free operation.Heat Trace and Controls Heat trace is used to counteract the heat loss from process equipment and piping through its insulation, to prevent solution precipitation and the increase of viscosity or solidification of product, and to provide freeze protection.Chromalox offers a variety of heat trace cable; temperature control, monitoring, and management in one, modular package; and all of the necessary components needed to complete the installation, including splices, power connection boxes, and water-resistant end-seal terminations.Component Heaters Component heaters can be used by themselves and they can be integrated into more complex heating systems providing a complete thermal solution for your heating requirements.Shape and size most often are the determining factor in most heater applications.Chromalox carries the widest selection of standard component heaters in many shapes, sizes, and wattages.